HOW TO IMPROVE ELECTRIC VIBRATOR / MICRO VIBRATOR PERFORMANCE?


Electric vibrators are used to emptying bulk materials from silos and in various vibrating equipment like feeders and vibrating screens. These Vibrators are used to cater to the demands of powder or granular material handling industries to assist in emptying, dosing, conveying, cleaning, screening, compacting, distributing, feeding and many others applications.
If there have any problems with the performance and the operations of electric vibrators, it is fixable problem with the mount or installation of vibrators. Here some online manuals for complete instructions that can help to fix any of electric vibrators issues-
§  Vibrators draws high amplifier and kicks the breakers.
§  Sometimes Vibrators burns out after a short time of operations.
§  Performance of replacement vibrators is significantly lower than last installed equipment.
§  Sometimes vibrators make noise and does not run properly.
 Here common things which should be check to improve the performance of vibrator
Installation Error-Installation error is the most common cause of electric vibrator performance problem, But we have experts to fix this problem and again install to improve the performance.
When electric vibrator mounted directly to the hopper rather than to a mounting plate and channel iron-
When mounting plate directly to the hopper can cause the bin or hopper to crack, it may cause damage to electric vibrators, and may cause a high current flow. It is critical for electric vibrators to be mounted to a plate and channel iron combination. 
If electric vibrator mounted to just a plate or just a channel iron- 
It is very important to mount electric vibrators in the linear manner as recommended by the manufacturer. When electric material flow, the vibration destructive force if it is not applied correctly. If mounting plate or channel iron using alone it may not secure and isolate the vibratory force, for the better result always use channel iron and mounting plate together.



If electric vibrator mounted in the wrong position or orientation-
Electric units should be mounted perpendicular to the channel iron. It is necessary to the mounting plate should be checked for warping, shimmed to achieve a tight seal. Any looseness will prevent the vibratory force from being properly isolated and transferred. The accurate length of channel iron should be used to distribute the force along the bin or hopper walls. Contact us for service manuals to determine the correct length of channel iron.
If your electric vibrator mount correctly welded, shimmed or bolted-
Electric vibrator mounting channel should be stitch welded to the hopper or bin, with no welds on the corners of the channel. Welding on the corners of the channel can lead to bin damage and unit failure. All bolts should be tightened down securely to prevent slippage and all shims should be positioned to keep the mounting plate flat.



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